October 12, 2023

Challenges in Apple’s iPhone 15 Production and Supply Chain

By Preeti Shenoy

Apple offers a range of iPhone models to cater to diverse consumer preferences, accompanied by attractive trade-in programs that offer substantial discounts for carriers and higher initial storage capacities. Nevertheless, some suppliers have expressed concerns that consumer demand might not be as high as initially anticipated, potentially necessitating a reassessment of production expectations.

Impact on iPhone 15 128GB Pricing

Apple has earned a reputation for delivering high-quality phones that typically command premium prices in the market. However, the company has experienced declining sales in certain regions and has reportedly reduced production of the iPhone 15 series by nearly 20 million units. Several factors, including component shortages, delays in developing new features, and a decrease in demand, have contributed to these challenges. Apple has informed its suppliers of the possibility of reduced orders for upcoming iPhone models.

Despite these issues, Apple is expected to make the iPhone 15 available for purchase as scheduled in September, following its traditional product release timeline. The iPhone 15 is anticipated to introduce exciting new features, such as a higher-resolution camera and the use of recycled cobalt in its battery, aiming to appeal to environmentally conscious consumers.

Global Supply Chain Challenges

Apple’s iPhone 15 series has encountered numerous supply chain problems, prompting manufacturers to scale back production, ultimately leading to higher prices for consumers. Economies of scale had previously allowed firms to maintain prices despite rising production costs. However, cost increases have become more common due to the ongoing COVID-19 pandemic and the global semiconductor shortage, resulting in elevated consumer prices and reduced sales of Apple products.

To cope with rising production and shipping costs, many brands are adjusting their supply chain and pricing strategies, reconsidering distribution models, and expanding into new markets. These changes have also affected other consumer goods, such as aluminum cans, automobile tires, and construction components, as consumers either postpone purchases to save money or wait for prices to stabilize. These shifts may impact the sales and profits of many companies, especially those operating in the online space.

Supply Chain Dependencies

Disruptions to supply chain operations are not uncommon and can have a significant impact on the entire value chain. This is particularly true when these disruptions affect critical assets like natural resources. Many businesses have hidden dependencies on biodiversity, even if they don’t directly extract resources from the environment.

According to a report from Haitong International Securities analyst Jeff Pu, Apple has reduced the production forecast for the iPhone 15 from 83 million to 77 million due to various challenges, including issues with camera sensors and the use of a new titanium frame in the Pro models. Pu believes these challenges may also result in lower-than-expected market demand.

Furthermore, Russia’s invasion of Ukraine poses a threat to the availability of essential raw materials for the iPhone. Apple, headquartered in Cupertino, relies on ten refineries and smelters to produce critical components like palladium, which is used in various devices, including memory cards and sensors found in the gia dien thoai iphone 15. It remains uncertain whether Apple can repair these components internally or will need to depend on third-party suppliers.

Apple’s Strategies to Mitigate Supply Chain Disruptions

Apple has taken steps to diversify its supply chain, including outsourcing logistics services, and enforces a Supplier Code of Conduct among its suppliers. However, these measures may not fully shield Apple from disruptions caused by natural disasters or other unforeseen events.

While financial losses from supply chain disruptions decreased by nearly 50 percent in 2022 compared to the previous year, delays and shortages still persist, as indicated by a recent survey. Many manufacturers heavily rely on specialized subcontractors and suppliers for specific production areas, making the entire product vulnerable to delays if a disruption occurs. To mitigate this risk, companies with robust supply chains diversify their sources for essential components and manufacturing processes. Having multiple suppliers for the same item allows them to switch suppliers when production is interrupted, reducing the time needed to meet consumer demand once normal operations are restored. Apple is implementing this strategy with the LCD screens for its iPhone 15, 15 Plus, and Pro Max models.